Eliminating MUDA in GEMBA through WCM and MOS

Let’s dive deeper into MUDA (waste) and explore how World Class Manufacturing (WCM) and Maynard Operation Sequence Technique (MOST) empower us to identify and eliminate it directly at the GEMBA. 🚀

MUDA represents non-value-adding activities that drain resources, slow processes, and frustrate teams. From overproduction and waiting to unnecessary movements, each type of waste can be systematically addressed.

Here’s how WCM and MOST can help:

1️⃣ WCM’s Focus on Pillars:

WCM provides a structured methodology to tackle inefficiencies. The Cost Deployment pillar pinpoints high-impact areas, while Autonomous Activity Pillar (WO) empowers frontline teams to eliminate recurring issues. Together, these pillars ensure every action contributes to value creation.

2️⃣ MOST’s Precision in Motion Analysis:

MOST, a work measurement technique, optimizes tasks by analyzing and reducing unnecessary movements. It’s a transformative tool for eliminating waste like excess motion or inefficient material handling.

📙Example from GEMBA:

In the attached video, you’ll see a before-and-after scenario where various WCM pillars worked together to eliminate MUDA from the GEMBA. WCM’s integrated approach—combining Logistics and Workplace Organization—streamlined processes and reduced waste on the shopfloor. 📉💡

At Team Okai, we’re ready to support you in eliminating Non-Value-Added Activities (NVAA) on your shopfloor using LEAN, WCM, and MOST methodologies. Let’s collaborate to transform your operations!